Umbhobho wentsimbi odityanisiweyo: Isikhokelo esiBanzi sokuqinisekisa uQhagamshelwano olusebenzayo noluthembekileyo
Yazisa:
Kuwo wonke amashishini, imibhobho yentsimbi isetyenziswa kakhulu ukomelela, ukuqina, nokuguquguquka kwayo. Xa udibanisa iipayipi zensimbi, i-welding yindlela ekhethiweyo. I-Welding idala uqhagamshelo oluluqilima olunokumelana noxinzelelo oluphezulu, luyenza ibaluleke kakhulu kumacandelo afana nolwakhiwo, i-oyile kunye negesi, kunye nokuvelisa. Kule bhlog, siza kuntywila kukubaluleka kokuwelda kwemibhobho yentsimbi kwaye sinikeze isikhokelo esibanzi sokuqinisekisa uqhagamshelo olusebenzayo noluthembekileyo.
IPropati yoomatshini
IBanga A | IBanga B | IBanga C | IBanga D | IBanga E | |
Amandla esivuno, min, Mpa(KSI) | 330(48) | 415(60) | 415(60) | 415(60) | 445(66) |
Amandla okuqina, min, Mpa(KSI) | 205(30) | 240(35) | 290(42) | 315(46) | 360(52) |
Ukuqulunqwa kwemichiza
Isiqalelo | Ukuqamba, Ubuninzi, % | ||||
IBanga A | IBanga B | IBanga C | IBanga D | IBanga E | |
Ikhabhoni | 0.25 | 0.26 | 0.28 | 0.30 | 0.30 |
IManganese | 1.00 | 1.00 | 1.20 | 1.30 | 1.40 |
Iphosphorus | 0.035 | 0.035 | 0.035 | 0.035 | 0.035 |
Isulfure | 0.035 | 0.035 | 0.035 | 0.035 | 0.035 |
Uvavanyo lweHydrostatic
Ubude bombhobho ngamnye buya kuvavanywa ngumenzi kuxinzelelo lwe-hydrostatic oluya kuvelisa eludongeni lombhobho uxinzelelo olungekho ngaphantsi kwama-60% obona buncinci buchaziweyo bamandla esivuno kwindawo yobushushu begumbi. Uxinzelelo luya kumiselwa ngolu nxaki lulandelayo:
P=2St/D
Ukwahluka okuvumelekileyo kubunzima kunye nemilinganiselo
Ubude bombhobho ngamnye buya kulinganiswa ngokwahlukileyo kwaye ubunzima bawo abuyi kwahluka ngaphezu kwe-10% ngaphezulu okanye i-5.5% phantsi kobunzima bethiyori, kubalwe kusetyenziswa ubude bayo kunye nobunzima bayo ngobude beyunithi.
Idayamitha yangaphandle ayisayi kwahluka ngaphezu kwe-±1% ukusuka kwidayamitha yangaphandle echaziweyo.
Ubunzima bodonga nakweyiphi na indawo abuyi kuba ngaphezu kwe-12.5% phantsi kobukhulu bodonga oluchaziweyo.
Ubude
Ubude obubodwa obungakhethiyo: 16 ukuya ku-25ft (4.88 ukuya ku-7.62m)
Ubude obuphindwe kabini obungenamkhethe: ngaphezulu kwe-25ft ukuya kwi-35ft (7.62 ukuya kwi-10.67m)
Ubude obufanayo: ukwahluka okuvumelekileyo ±1in
Iyaphela
Iimfumba zemibhobho ziya kubonelelwa ngeziphelo ezicacileyo, kwaye i-burrs ekupheleni iya kususwa.
Xa isiphelo sombhobho esichazwe ukuba sibe yi-bevel siphela, i-angle iya kuba ngama-30 ukuya kuma-35 degrees
1. Qonda imibhobho yentsimbi:
Imibhobho yentsimbiziza kwiindidi ezahlukeneyo zobukhulu, iimilo kunye nemathiriyeli, nganye ilungele usetyenziso oluthile. Ngokuqhelekileyo zenziwe nge-carbon steel, insimbi engenasici okanye i-alloy steel. Imibhobho yentsimbi yekhabhoni isetyenziswa kakhulu ngenxa yokufikeleleka kwayo namandla, ngelixa imibhobho yentsimbi engenasici inika ukuxhathisa okugqwesileyo kokutya. Kwiindawo eziphezulu zokushisa, iipayipi zensimbi ze-alloy zikhethwa. Ukuqonda iintlobo ezahlukeneyo zombhobho wensimbi kuya kunceda ukugqiba ukhetho olufanelekileyo lwe-welding.
2. Khetha inkqubo ye-welding:
Kukho iindlela ezahlukeneyo ze-welding ezisetyenziselwa ukujoyina umbhobho wensimbi, kubandakanywa i-arc welding, i-TIG (i-tungsten inert gas) i-welding, i-MIG (i-metal inert gas) i-welding, kunye ne-arc welding. Ukukhethwa kwenkqubo ye-welding kuxhomekeke kwizinto ezifana nohlobo lwentsimbi, ububanzi bombhobho, indawo ye-welding kunye noyilo oludibeneyo. Indlela nganye ineenzuzo kunye nemida, ngoko ke ukukhetha eyona nkqubo ifanelekileyo kwisicelo esifunwayo kubalulekile.
3. Lungisa umbhobho wentsimbi:
Ukulungiswa kombhobho ngokufanelekileyo ngaphambi kokuba i-welding ibaluleke kakhulu ekufezekiseni ukudibanisa okuqinileyo kunye nokuthembekileyo. Kubandakanya ukucoca umphezulu wombhobho ukususa nayiphi na i-rust, isikali okanye ukungcola. Oku kunokufezwa ngeendlela zokucoca ngoomatshini ezifana nokuxubha ucingo okanye ukugaya, okanye ngokusebenzisa izicoci zeekhemikhali. Ukongeza, ukuchasa isiphelo sombhobho kudala i-groove enemilo engu-V evumela ukungenwa ngcono kwezinto zokuzalisa, ngaloo ndlela iququzelela inkqubo ye-welding.
4. Itekhnoloji yokuwelda:
Ubuchule be-welding obusetyenzisiweyo buchaphazela kakhulu umgangatho wokudibanisa. Ngokuxhomekeke kwinkqubo ye-welding esetyenzisiweyo, iiparitha ezifanelekileyo ezifana ne-welding current, i-voltage, isantya sokuhamba kunye nokufakwa kokushisa kufuneka kugcinwe. Isakhono kunye namava e-welder nayo idlala indima ebalulekileyo ekufezekiseni i-weld elungileyo nengenasiphako. Ubuchwephesha obufana nokusebenza okufanelekileyo kwe-electrode, ukugcina i-arc ezinzile, kunye nokuqinisekisa ukuhamba kwegesi okwaneleyo kokukhusela kunokuncedisa ukunciphisa iziphene ezifana ne-porosity okanye ukungabikho kokudibanisa.
5. Uhlolo lwasemva kweweld:
Emva kokuba i-welding igqityiwe, kubalulekile ukuqhuba ukuhlolwa kwe-post-weld ukukhangela naziphi na iimpazamo okanye iimpazamo ezinokuphazamisa ingqibelelo yokudibanisa. Iindlela zovavanyo ezingonakalisiyo ezinje ngokuhlolwa okubonakalayo, uvavanyo lokungena kwedayi, uvavanyo lwemagnethi okanye uvavanyo lwe-ultrasonic lunokusetyenziswa. Olu hlolo lunceda ukuchonga iingxaki ezinokubakho kwaye kuqinisekiswe ukuba amajoyinti adityanisiweyo adibana neenkcukacha ezifunekayo.
Ukuququmbela:
Umbhobho wentsimbi wokuWeldingkufuna ukuqwalaselwa ngononophelo kunye nokuphunyezwa okuchanekileyo ukuqinisekisa uqhagamshelwano olusebenzayo noluthembekileyo. Ngokuqonda iintlobo ezahlukeneyo zombhobho wentsimbi, ukukhetha inkqubo efanelekileyo yokudibanisa, ukulungiselela ngokupheleleyo umbhobho, usebenzisa iindlela ezifanelekileyo ze-welding, kunye nokuhlolwa kwe-post-weld, unokufezekisa i-welds enamandla kunye nekhwalithi ephezulu. Oku kunceda ukuphucula ukhuseleko, ukuthembeka kunye nobomi benkonzo yeepayipi zetsimbi kwizicelo ezahlukeneyo apho zingamacandelo abalulekileyo.