Ukusebenza kunye namandla eMibhobho e-Spiral e-Welded kwi-Automated Pipe Welding

Inkcazelo emfutshane:

Umbhobho we-Spiral welded yinxalenye ebalulekileyo kumacandelo okwakha kunye nezoshishino, ukubonelela amandla kunye nokuguquguquka kwezicelo ezahlukeneyo.Le mibhobho iyaziwa ngokuhlala kwayo, ukuphumelela kweendleko kunye nokuguquguquka, okwenza kube yinto efanelekileyo kwi-automated pipe welding.Kule bhlog, siza kuphonononga iingenelo zokusebenzisa umbhobho odityanisiweyo we-spiral kwiinkqubo ze-welding ye-automated pipe welding, ngokukodwa i-S355 JR i-spiral steel pipe kunye ne-ASTM A252 spiral welded pipe, kunye nokubaluleka kombhobho we-X60 SSAW kwizicelo zemizi-mveliso.


Iinkcukacha zeMveliso

Iithegi zeMveliso

Iimathiriyeli ekrwada ezisetyenziselwa ukwenzaimibhobho ye-SAWHziquka iikhoyili zentsimbi, i-welding wire kunye ne-flux.Ezi zixhobo zihlolwa ngokungqongqo ngokomzimba nangokwekhemikhali ngaphambi kokuba zisetyenziswe kwinkqubo yokuvelisa.Oku kuqinisekisa ukuba kuphela izinto ezisemgangathweni eziphezulu zisetyenzisiweyo, okubangela umveliso ogqityiweyo ophezulu.

Idayamitha yangaphandle ecacisiweyo (D) Ubungqingqwa boDonga obucacisiweyo kwi-mm Ubuncinci boxinzelelo lovavanyo (Mpa)
IBanga leNsimbi
in mm I-L210(A) I-L245(B) I-L290(X42) I-L320(X46) I-L360(X52) I-L390(X56) I-L415(X60) I-L450(X65) I-L485(X70) I-L555(X80)
8-5/8 219.1 5.0 5.8 6.7 9.9 11.0 12.3 13.4 14.2 15.4 16.6 19.0
7.0 8.1 9.4 13.9 15.3 17.3 18.7 19.9 20.7 20.7 20.7
10.0 11.5 13.4 19.9 20.7 20.7 20.7 20.7 20.7 20.7 20.7
9-5/8 244.5 5.0 5.2 6.0 10.1 11.1 12.5 13.6 14.4 15.6 16.9 19.3
7.0 7.2 8.4 14.1 15.6 17.5 19.0 20.2 20.7 20.7 20.7
10.0 10.3 12.0 20.2 20.7 20.7 20.7 20.7 20.7 20.7 20.7
10-3/4 273.1 5.0 4.6 5.4 9.0 10.1 11.2 12.1 12.9 14.0 15.1 17.3
7.0 6.5 7.5 12.6 13.9 15.7 17.0 18.1 19.6 20.7 20.7
10.0 9.2 10.8 18.1 19.9 20.7 20.7 20.7 20.7 20.7 20.7
12-3/4 323.9 5.0 3.9 4.5 7.6 8.4 9.4 10.2 10.9 11.8 12.7 14.6
7.0 5.5 6.5 10.7 11.8 13.2 14.3 15.2 16.5 17.8 20.4
10.0 7.8 9.1 15.2 16.8 18.9 20.5 20.7 20.7 20.7 20.7
  (325.0) 5.0 3.9 4.5 7.6 8.4 9.4 10.2 10.9 11.8 12.7 14.5
7.0 5.4 6.3 10.6 11.7 13.2 14.3 15.2 16.5 17.8 20.3
10.0 7.8 9.0 15.2 16.7 18.8 20.4 20.7 20.7 20.7 20.7
13-3/8 339.7 5.0 3.7 4.3 7.3 8.0 9.0 9.8 10.4 11.3 12.1 13.9
8.0 5.9 6.9 11.6 12.8 14.4 15.6 16.6 18.0 19.4 20.7
12.0 8.9 10.4 17.4 19.2 20.7 20.7 20.7 20.7 20.7 20.7
14 355.6 6.0 4.3 5.0 8.3 9.2 10.3 11.2 11.9 12.9 13.9 15.9
8.0 5.7 6.6 11.1 12.2 13.8 14.9 15.9 17.2 18.6 20.7
12.0 8.5 9.9 16.6 18.4 20.7 20.7 20.7 20.7 20.7 20.7
  (377.0) 6.0 4.0 4.7 7.8 8.6 9.7 10.6 11.2 12.2 13.1 15.0
8.0 5.3 6.2 10.5 11.5 13.0 14.1 15.0 16.2 17.5 20.0
12.0 8.0 9.4 15.7 17.3 19.5 20.7 20.7 20.7 20.7 20.7
16 406.4 6.0 3.7 4.3 7.3 8.0 9.0 9.8 10.4 11.3 12.2 13.9
8.0 5.0 5.8 9.7 10.7 12.0 13.1 13.9 15.1 16.2 18.6
12.0 7.4 8.7 14.6 16.1 18.1 19.6 20.7 20.7 20.7 20.7
  (426.0) 6.0 3.5 4.1 6.9 7.7 8.6 9.3 9.9 10.8 11.6 13.3
8.0 4.7 5.5 9.3 10.2 11.5 12.5 13.2 14.4 15.5 17.7
12.0 7.1 8.3 13.9 15.3 17.2 18.7 19.9 20.7 20.7 20.7
18 457.0 6.0 3.3 3.9 6.5 7.1 8.0 8.7 9.3 10.0 10.8 12.4
8.0 4.4 5.1 8.6 9.5 10.7 11.6 12.4 13.4 14.4 16.5
12.0 6.6 7.7 12.9 14.3 16.1 17.4 18.5 20.1 20.7 20.7
20 508.0 6.0 3.0 3.5 6.2 6.8 7.7 8.3 8.8 9.6 10.3 11.8
8.0 4.0 4.6 8.2 9.1 10.2 11.1 11.8 12.8 13.7 15.7
12.0 6.0 6.9 12.3 13.6 15.3 16.6 17.6 19.1 20.6 20.7
16.0 7.9 9.3 16.4 18.1 20.4 20.7 20.7 20.7 20.7 20.7
  (529.0) 6.0 2.9 3.3 5.9 6.5 7.3 8.0 8.5 9.2 9.9 11.3
9.0 4.3 5.0 8.9 9.8 11.0 11.9 12.7 13.8 14.9 17.0
12.0 5.7 6.7 11.8 13.1 14.7 15.9 16.9 18.4 19.8 20.7
14.0 6.7 7.8 13.8 15.2 17.1 18.6 19.8 20.7 20.7 20.7
16.0 7.6 8.9 15.8 17.4 19.6 20.7 20.7 20.7 20.7 20.7
22 559.0 6.0 2.7 3.2 5.6 6.2 7.0 7.5 8.0 8.7 9.4 10.7
9.0 4.1 4.7 8.4 9.3 10.4 11.3 12.0 13.0 14.1 16.1
12.0 5.4 6.3 11.2 12.4 13.9 15.1 16.0 17.4 18.7 20.7
14.0 6.3 7.4 13.1 14.4 16.2 17.6 18.7 20.3 20.7 20.7
19.1 8.6 10.0 17.8 19.7 20.7 20.7 20.7 20.7 20.7 20.7
22.2 10.0 11.7 20.7 20.7 20.7 20.7 20.7 20.7 20.7 20.7
24 610.0 6.0 2.5 2.9 5.1 5.7 6.4 6.9 7.3 8.0 8.6 9.8
9.0 3.7 4.3 7.7 8.5 9.6 10.4 11.0 12.0 12.9 14.7
12.0 5.0 5.8 10.3 11.3 12.7 13.8 14.7 15.9 17.2 19.7
14.0 5.8 6.8 12.0 13.2 14.9 16.1 17.1 18.6 20.0 20.7
19.1 7.9 9.1 16.3 17.9 20.2 20.7 20.7 20.7 20.7 20.7
25.4 10.5 12.0 20.7 20.7 20.7 20.7 20.7 20.7 20.7 20.7
  (630.0) 6.0 2.4 2.8 5.0 5.5 6.2 6.7 7.1 7.7 8.3 9.5
9.0 3.6 4.2 7.5 8.2 9.3 10.0 10.7 11.6 12.5 14.3
12.0 4.8 5.6 9.9 11.0 12.3 13.4 14.2 15.4 16.6 19.0
16.0 6.4 7.5 13.3 14.6 16.5 17.8 19.0 20.6 20.7 20.7
19.1 7.6 8.9 15.8 17.5 19.6 20.7 20.7 20.7 20.7 20.7
25.4 10.2 11.9 20.7 20.7 20.7 20.7 20.7 20.7 20.7 20.7

Inkqubo yokuvelisa iqala ngokujoyina imicu yentsimbi ekupheleni ukuphelisa usebenzisa i-mono- okanye i-twin-wire submerged arc welding.Le nkqubo iqinisekisa uxhulumaniso olungenamthungo phakathi kwentloko kunye nomsila, ukunyusa ukunyaniseka kwesakhiwo sombhobho.Emva koko, umgca wensimbi ugqitywe kwi-tube shape.Ukomeleza ngakumbi umbhobho, ukuwelda kwe-arc ngokuzenzekelayo kusetyenziselwa ukulungisa i-welding.Le nkqubo ye-welding yongeza umaleko owongezelelweyo wokuqina, okuvumela umbhobho ukuba umelane neemeko ezinzima zokusingqongileyo.

Ukuwelda kwe-Arc ye-Helical

Imibhobho ye-SAWH yenzelwe ukuhambelana nayoEN10219imigangatho, ukuqinisekisa ukuhambelana kwabo kunye neentlobo ezahlukeneyo zezicelo zoshishino.Ifumaneka kwiindonga zodonga ukusuka kwi-6mm ukuya kwi-25.4mm, le mibhobho ifanelekile kwiiprojekthi ezahlukeneyo.Nokuba luphuhliso lweziseko ezingundoqo, uthutho lwe-oyile negesi okanye iiprojekthi zokwakha, i-SAWH Pipes ibonelela ngezisombululo ezithembekileyo nezisebenzayo.

I-Cangzhou Spiral Steel Pipes Group Co., Ltd. ngumenzi ophambili wasekhaya wemibhobho yentsimbi ejikelezayo.Inkampani inemizila ye-13 ekhethekileyo yokuvelisa i-spiral steel pipe kunye ne-4 anti-corrosion kunye nemigca yokuvelisa i-insulation, kunye nomthamo oqinileyo wokuvelisa.Inkampani igxile ekuveliseni imibhobho yentsimbi ene-arc edityanisiweyo enedayamitha ukusuka ku-Φ219mm ukuya kwi-Φ3500mm.Le mibhobho ifumaneka kwiindonga ezahlukeneyo, ezivumela abathengi ukuba bakhethe inkcazo ehambelana nesicelo sabo.

Umbhobho we-SSAW

Ukuzibophelela kwenkampani kumgangatho ubonakala kumanyathelo angqongqo okulawula umgangatho kuyo yonke inkqubo yokuvelisa.Umbhobho ngamnye uhlolwe ngokucokisekileyo ukuqinisekisa ukuba uyahlangabezana nemigangatho yoshishino kunye neemfuno zabathengi.Ukongeza, inkampani ineqela elizinikeleyo leengcali eziqhubeka ziphucula iindlela zokuvelisa kunye nokwazisa itekhnoloji entsha ukuhlangabezana neemfuno eziguqukayo zeshishini.

Ngamafutshane, imibhobho ye-SAWH eveliswe yiCangzhou Spiral Steel Pipes Group Co., Ltd. inokwethenjelwa, iqinile kwaye ifanelekile kwizicelo ezahlukeneyo zoshishino.Ukulandela imilinganiselo engqongqo yokulawula umgangatho kunye nokuthobela imigangatho yamazwe ngamazwe, le mibhobho inika amanqanaba aphezulu okusebenza kunye nobomi benkonzo ende.Xa kuziwa kwimibhobho yentsimbi, nceda ukholwe kumgangatho obalaseleyo kunye nexabiso elibalaseleyo leCangzhou Spiral Steel Pipes Group Co., Ltd.


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