Iingenelo zePipe yeGesi eWelded Arc eNyibiliweyo emanzini
Kwihlabathi lemibhobho, kukho iindlela ezahlukeneyo zokwakha kunye nezixhobo. Indlela edumileyo yokudibanisa imibhobho yi-double-end submerged arc welding (DSAW). Le ndlela isetyenziswa kakhulu kwimigca yegesi kunye namanzi, kwaye ngesizathu esivakalayo. Kule blog siza kuhlola iingenelo zokusebenzisai-arc engaphantsi kwamanzi edibeneyo kabiniumbhobho kwezi zicelo.
Iimpawu zoomatshini zombhobho we-SSAW
| inqanaba lesinyithi | amandla amancinci okuvelisa | ubuncinci bokuqina koxinzelelo | Ubuncinane bobude |
| B | 245 | 415 | 23 |
| X42 | 290 | 415 | 23 |
| X46 | 320 | 435 | 22 |
| X52 | 360 | 460 | 21 |
| X56 | 390 | 490 | 19 |
| X60 | 415 | 520 | 18 |
| X65 | 450 | 535 | 18 |
| X70 | 485 | 570 | 17 |
Ukwakheka kweekhemikhali kwimibhobho ye-SSAW
| inqanaba lesinyithi | C | Mn | P | S | V+Nb+Ti |
| Ubuninzi % | Ubuninzi % | Ubuninzi % | Ubuninzi % | Ubuninzi % | |
| B | 0.26 | 1.2 | 0.03 | 0.03 | 0.15 |
| X42 | 0.26 | 1.3 | 0.03 | 0.03 | 0.15 |
| X46 | 0.26 | 1.4 | 0.03 | 0.03 | 0.15 |
| X52 | 0.26 | 1.4 | 0.03 | 0.03 | 0.15 |
| X56 | 0.26 | 1.4 | 0.03 | 0.03 | 0.15 |
| X60 | 0.26 | 1.4 | 0.03 | 0.03 | 0.15 |
| X65 | 0.26 | 1.45 | 0.03 | 0.03 | 0.15 |
| X70 | 0.26 | 1.65 | 0.03 | 0.03 | 0.15 |
Ukunyamezelana kweJiyometri kwemibhobho ye-SSAW
| Ukunyamezelana kwejometri | ||||||||||
| ububanzi obungaphandle | Ubukhulu bodonga | ukuthe tye | ukungaguquguquki | ubunzima | Ukuphakama okuphezulu kwe-weld bead | |||||
| D | T | |||||||||
| ≤1422mm | >1422mm | <15mm | ≥15mm | isiphelo sombhobho 1.5m | ubude obuphelele | umzimba wombhobho | isiphelo sombhobho | T≤13mm | T >13mm | |
| ± 0.5% | njengoko kuvunyelwene | ± 10% | ± 1.5mm | 3.2mm | 0.2% L | 0.020D | 0.015D | '+10% | 3.5mm | 4.8mm |
Uvavanyo lwe-Hydrostatic

Umbhobho kufuneka umelane novavanyo lwe-hydrostatic ngaphandle kokuvuza ngomthungo we-weld okanye umzimba wombhobho
Iijoyinti akufuneki zivavanywe ngamanzi, ukuba nje iinxalenye zombhobho ezisetyenzisiweyo ekuphawuleni iijoyinti zivavanywe ngempumelelo ngamanzi ngaphambi kokuba kusebenze ukujoyina.
Okokuqala, ukuwelda i-arc engaphantsi kwamanzi kabini yindlela esebenzayo neyonga imali yokudibanisa imibhobho. Le nkqubo ibandakanya ukwenza i-weld ngokufaka umbhobho kwi-granular flux usebenzisa ii-arc ezimbini zokuwelda. Oku kudala i-weld eqinileyo nehlala ixesha elide enokumelana noxinzelelo oluphezulu kunye noxinzelelo, okwenza ukuba ilungele imigca yegesi kunye namanzi.
Enye yezona nzuzo ziphambili zombhobho odibeneyo we-arc ongaphantsi kwamanzi kabini kukumelana kwawo nokugqwala. I-granular flux esetyenziswa kule nkqubo yokudibanisa idala umaleko okhuselayo phezu kombhobho, onceda ekuthinteleni ukugqwala nokwandisa ubomi bombhobho. Oku kubaluleke kakhulu kwiityhubhu yomgca wamanzi, njengoko kuqinisekisa ukuba amanzi aziswayo ahlala ecocekile kwaye engenangcoliseko.
Ukongeza ekumelaneni nokugqwala, iipayipi ezifakwe i-arc ezifakwe kabini phantsi komhlaba zibonelela ngeempawu ezintle zoomatshini. Le ndlela ivelisa ii-welds ezifanayo kunye nombhobho oqinileyo nothembekileyo. Oku kubalulekile kwimibhobho yegesi yendalo njengoko iqinisekisa ukuthuthwa kwegesi yendalo ngokukhuselekileyo nangokufanelekileyo ngaphandle komngcipheko wokuvuza okanye ukusilela.
Ukongeza, iipayipi ezifakwe i-arc ezifakwe emanzini kabini ziyakwazi ukumelana namaqondo obushushu agqithisileyo kunye neemeko zokusingqongileyo. Oku kuzenza zilungele ukusetyenziswa elunxwemeni naselunxwemeni ezinokuthi zichaphazeleke kwimozulu embi kunye neemeko zokusebenza. Kwimibhobho yamanzi, oku kuhlala ixesha elide kuqinisekisa ukuba iipayipi zinokuhambisa amanzi ngokufanelekileyo ngaphandle kokuphazamisa ukusebenza.
Enye inzuzo yokusebenzisa umbhobho odibeneyo ofakwe i-arc engaphantsi komhlaba kabini kukuba umphezulu wawo uthambile kwaye muhle. Oku kuwenza ube lukhetho olunomtsalane lokufakelwa ngaphezulu nangaphantsi komhlaba, njengoko kulula ukuwuhlola nokuyigcina. Ukongeza, umphezulu othambileyo we-weld unciphisa ukungqubana kunye nokuhla koxinzelelo ngaphakathi kombhobho, okunceda ukuphucula ukusebenza kakuhle kweenkqubo zokuhambisa igesi namanzi.
Ukuqukumbela, umbhobho we-arc welded ongaphantsi kwamanzi kabini lukhetho oluluncedo kakhuluumbhobho womgca wegesikunye neetyhubhu zomgca wamanzi. Inkqubo yayo yokuwelda esebenza kakuhle nengabizi kakhulu, kunye nokumelana nokugqwala, iimpawu ezintle zoomatshini, ukuqina kunye nobuhle, kwenza kube lolona khetho luphambili lokwakhiwa kwepayipi. Nokuba kuthuthwa igesi yendalo okanye amanzi, le payipi inika amandla kunye nokuthembeka okufunekayo ukuze isebenze ngokukhuselekileyo nangokufanelekileyo. Ngokucacileyo, ipayipi edibeneyo ye-arc enezingqimba ezimbini iyinto ebalulekileyo kwihlabathi lokwakhiwa kwepayipi.







